Commercial seed treaters are designed to apply accurately measured quantities of pesticides to a given weight of seed. Basically, there are three types of commercial seed treaters on the market-dust treaters, slurry treater and direct treater. The Panogen and Mist-O-Matic treaters are examples of the direct treaters.
Dust Treater: (Using Gustafson LX Dry Powder Seed Treater as an example): Operation--Controlling the flow of Seed: The amount of seed that flows into the weigh pan, which is just beneath the feed hopper on top of the treater, is controlled by opening or closing the gates of the seed hopper by means of the hand wheel on the side of the hopper. The scale on the hopper shows how far gates are open in inches. Gates shGuld be open to whatever number of inches it takes to keep the weigh pan filled to the required number of pounds per dump as it tilts in either direction. The number of pounds per dump is adjusted by correctly setting the counterweight up or down on the counterweight arm.
Powder Application--To ascertain that the correct amount of power is being applied to the seed flow, a preliminary test must be made in which a given number of pounds of seed (example, 100 pounds) is run through the feeder. During this run, the measuring cup provided with the feeder should be used to catch the powder as it comes off the vibrator. After the given amount of seed has run through, the powder should be weighed so as to determine how much is being applied to that amount of seed. The vibrator speed can then be adjusted accordingly. Then another or more tests should be run until proper setting of the vibrator speed is determined for correct coverage.
| Approximate Setting | |||
|---|---|---|---|
| No. Dumps | Powder Scale Opening | Syntron Setting | Oz. Produced/100 lbs. |
| 25 | 1/2 | 60 | 2 |
| 25 | 3/4 | 60 | 5 |
| 25 | 3/4 | 70 | 6 |
| 25 | 3/4 | 80 | 7 |
| 25 | 1 | 60 | 10 |
Number 4 on counterweight arm gives five pounds per dump.
Slurry Seed Treater: The slurry treatment principle involves suspension of wettable powder treatment material in water. The treatment material applied as a slurry is accurately metered through a sample mechanism composed of a slurry cup and seed dump pan. The cup introduces a given amount of slurry with each dump of seed into a mixing chamber where seed are blended.
While operation of slurry treater is relatively simple, the various operation procedures must be thoroughly understood.
The metering principle is the same in direct, ready-mix or fully automatic treaters, i.e., the introduction of a fixed amount of slurry to a given weight of seed.
To obtain a given dump weight, slurry treaters are equipped with a seed gate that controls seed flow to the dump pan. With the proper seed gate setting, a constant dump weight for a given seed can be obtained.
The amount of treatment material applied is adjusted by the slurry concentration and the size of the slurry cup or bucket. As the dump pan fills, a point is reached where it over balances the counterweight and dumps into the mixing chamber. This brings the alternate weighing pan in position to receive the inflow of seed and activates a mechanism to add a cup of slurry to the mixing chamber. Thus, one cup of slurry is added with each dump of seed.
The mixing chamber is fitted with an auger type agitator that mixes and moves seed to the bagging end of the chamber. The speed of the auger is important because at slow speeds more uniform distribution is obtained.
Slurry tanks have 15 to 35 gallon capacities, depending on the size of the treater. They are equipped with agitators that mix the slurry in the tank and keep it suspended during operation. It is important that the powder be thoroughly suspended in water before treating. If the treater has been idle for any period of time, sediment in the bottom of the slurry cups must be cleaned out.
The proper size slurry cup must be used. Most machines now have cups with ports and rubber plugs for 15 cc, 23 cc, and 46 cc quantities. Some users prefer to mix the slurry in an auxiliary tank and then transfer to the slurry chamber as needed.
Direct Treaters: Direct treaters are the most recent development and include the Panogen and Mist-O-Matic treaters. These two were initially designed to apply undiluted liquid treatment. Instead of applying 23 cc of material per 10 pounds of wheat, as in slurry treaters, they apply 14 to 21 cc (1/2 to 3/4 ounces) per bushel of wheat. This small quantity of material is suitable only with liquid materials that are somewhat volatile and do not require complete, uniform coverage for effective action.
Later modifications for treaters include dual tanks that permit simultaneous addition of a fungicide and an insecticide, and adaptations for the application of slurries. The metering device in both treaters is similar to that of the slurry treater, since it is attained through synchronization of a treatment cup and seed dump. Otherwise, they differ decidedly from the slurry treater and from each other. Both of these direct treaters have an adjustable dump pan counterweight to adjust the weight of the seed dump. This is not practical with slurry treaters.
Panogen Seed Treater: The operation of the Panogen treater is relatively simple. A small treatment cup, operating from a rocker arm directly off the seed dump pan and out of a small reservoir, meters one cup of treatment with each dump of the seed pan. Fungicide flows through a tube to the head of the revolving drum seed mixing chamber. It flows in with seed from the dumping pan and is distributed over the seed by the rubbing action of the seed passing through the revolving drum.
The desired treating rate is obtained by the size of the treatment cup and adjusting the seed dump weight. Treatment cup sizes are designated by treating rate in ounces and not by actual size, e.g., the 3/4 ounce cup applies 3/4 ounce (22.5 cc) of treatment per bushel with six dumps per bushel. Actual size of this cup is approximately 3.75 cc.
Mist-O-Matic Seed Treater: The Mist-O-Matic treater applies treatment as a mist directly to the seed. The metering operation of the treatment cups and seed dump is similar to that of the Panogen Treater. Cup sizes are designated by the number of cc's they actually deliver, e.g., 21/2, 5, 10, 20 and 40. The treater is equipped with a large treatment tank, a pump and a return that maintains the level in the small reservoir from which the treatment cups are fed. After metering, the treatment material flows to a rapidly revolving fluted disc mounted under a seed spreading cone. The disc breaks the droplets of the treatment into a fine mist and sprays it outward to coat seed falling over the cone through the treating chamber. Just below the seed dump are two adjustable retarders designed to give a continuous flow of seed over the cone between seed dumps. This is important since there is a continuous misting of material from the revolving disc. The desired treating rate is obtained through selection of treatment cup size and proper adjustment of the seed dump weight.